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About
FalconTool
about
Our company is built on the principles of making quality products and providing reliable service. Our diversified product range continues to grow by following trends, improving our product standards, and listening to the customer. Our unique service has established our place in the industry, this allows us to make a distinctive and substantial impact for our clients.Falcon Corporation was founded as a sheet metal tool and die shop in Ferrysburg, MI in 1964 by George Beamer, an appliance and automotive engineer. George Beamer remained active in the business until his death in 1983. Management succeeded to his son, John Beamer Sr., who had joined the company in 1968.In the early 1990's, Falcon applied additional resources to the growing west Michigan need for small to medium sized progressive dies. This initiative has generated a positive company reputation as a leading supplier of progressive dies. Falcon's next product introduction occured in the mid 1990's with the addition of the skills necessary to design and manufacture dies used in the metal roll forming process.Falcon relocated in 1967 to a new facility. To meet increasing customer demand, the facility has undergone expansion in the early 1970's, as well as, another in the early 1980's, and our latest in 2006. The current facility footprint of nearly twenty-eight thousand square feet. Since 1996, major facility, equipment, technology, layout and realestate improvements have annually increased productivity, capacity and capabilities.The capital equipment employed by Falcon is capable of providing the breadth necessary to handle all tool building needs. Falcon also has taken a local leadership position in the application of technology to increase quality and productivity. Current management has committed record levels of capital investment in pursuit of continuous improvement as seen in Falcon's installation of wire electrical discharge machining (EDM), CNC machining, CAD/CAM capability. Additionally, recent capital investments have increased capacity in material handlilng and stamping press operations.Falcon's design innovation and creative application skills have enabled customers to effectively produce many new, unique components and assemblies. As an integral member of the customers' developement team, Falcon has contributed to the introduction of hundreds of successful product innovations ranging from large vehicle frame members to small intricate spring steel components.Falcon operates a central, one story facility covering nearly twenty-eight thousand squaure feet. Design, critical machining and trial production are conducted in-house. Resident capabilities include Solids design, CAD/CAM manufacturing, precision grinding, milling, boring, welding, wire electrical discharge machining (EDM), and CNC machining. Carefully selected vendors provide ancillary services as may be required.
Capabilities
FalconTool
capabilities/equipment
Capabilities:Falcon operates a central, one story facility covering nearly twenty-eight thousand square feet. Design, critical machining and trial production are conducted in-house. Resident capabilities include Solids design, CAD/CAM manufacturing, precision grinding, milling, boring, welding, wire electrical discharge machining (EDM), and CNC machining. Carefully selected vendors provide ancillary services as may be required.Equipment List:Milling-Boring•(1) Lucas Horizontal Boring Mill 120 x 60 x 60 TravelMilling-manual•(5) Bridgeport Mills 9 x 48 Tables•(1) Van Norman Horizontal Mill 12 x 50 TableMilling-CNC•(2) TRAK CNC Mills 2.5 Axis 31 x 17 x 25 Travel•(1) Fadal Vertical Machining Center 3 Axis 21 Position Tool Holder 30 x 16 x 20 Travel•(1) Makino Vertical Machining Center 3 Axis 20 Position Tool Holder 23 x 16 x 18 Travel•(1) Hurco Vertical Machining Center 3 Axis 16 Position Tool Holder 28 x 14 x 18 TravelWire E.D.M•(1) Charmilles Robofil 300 Wire E.D.M. 15.7 x 9.8 x 15.7 Travel (Max Part Size 34 x 20 x 16)•(1) Charmilles Robofil 200 Wire E.D.M. 12.6 x 8.6 x 6 Travel (Max Part Size 34 x 20 x 6) •(1) Sodick Wire E.D.M. 24 x 16 x 12 Travel (Max Part Size 34 x 20 x 12)Grinding•(6) Surface Grinders 6 x 18 to 16 x 48Drilling•(4) Drill Presses 16 x 18 Tables•(3) Radial Arm Drill Presses 38 x 78 TableWelding•Torch, Arc, HeliarcPresses•(1) Vercon 250 Ton Straight Side Press 54 x 84 Bed•(1) Verson 300 Ton Straight Side Press 54 x 96 Bed•(1) Verson 500 Ton Straight Side Press 72 x 108 BedCAD/CAM•AutoCAD Cad Software•SolidWorks Cad Software•Virtual Gibbs Cam Software•VX Cam Software•Esprit EDM Programming Software•Solid or Surfaced Models 2D & 3D Wireframe•eta/DYNAFORM Forming Simulation Software Customer Communication•T1 Pipline•Microsoft Project 2000 Management Reporting•Maintained Website•Facebook •FTP Site Access•Webex Meeting CenterMaterial Handling•Internal Capacity to 10,000 lbs.•Trucking Pick-Up & Delivery Available
Engineering
FalconTool
engineering
Our company is constantly looking to stay ahead of thecompetition. We strive to stay on the leading edge of technology when it comes to everything we do. Falcon has the internal capability to design and perform complex analysis of current projects using the following software.•AutoCAD Cad Software•SolidWorks Cad Software•Mastercam X4 Cam Software•VX Cam Software•Esprit EDM Programming Software•Solid or Surfaced Models 2D & 3D Wireframe•eta/DYNAFORM Forming Simulation Software For data transfers please use the following:Email:data_falcontool.netFTP:ftp.falcontool.netFax Number: 616.842.7806
Portfolio
photograph's
Nature
Animal
People
Fashion
Nature
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Animal
Progressive Die
People
Front Desk
Design Conference
Main Conference
Cam Dept.
Shop Floor
Shipping and Receiving
Lucas Boring Mill
CNC Dept.
Build Area
500 Ton Press
300 Ton Press
EDM Dept.
Fashion
design1
Affiliations
FalconTool
affiliations/awards
-First Choice Machining solutions-1997 Business Recognition Award for the City of Ferrysburg-1997 Association of Commerce and Industry Business Recognition Award from the State of Michigan-2003/2004 United Way Continuous Improvement Award-The August 4, 2008 issue of the Grand Rapids Business Journal named Falcon as one of the 2007 Top Area Tool & Die Manufacturers.-United Way-Junior Achievement-Tri-cities Area Habitat for Humanity Sponser-Proud sponser of the Tri-Cities Youth Soccer Organization-American Cancer Society Relay for Life participant
Contact
Ron Kobryn Engineering Manager Tel: + 1 616 842 7071 x105 Email: kobrynr_falcontool.net
David Peppin President Tel: + 1 616 842 7071 x103 Email: peppind_falcontool.net
Jerry Johnston Vice President Tel: + 1 616 842 7071 x104 Email: johnstonj_falcontool.net
Jeremy Johnston Designer/IT Tel: + 1 616 842 7071 x152 Email: johnstonjr_falcontool.net
Joel Herpolsheimer Design Manager Tel: + 1 616 842 7071 x110 Email: herpolsheimerj_falcontool.net
Mike Modzeleski Designer Tel: + 1 616 842 7071 x152 Email: modzeleskim_falcontool.net
tel: 616.842.7071 fax: 616.842.7806
Ray Rosloniec Shop Foreman Tel: + 1 616 842 7071 x151 Email: rosloniecr_falcontool.net
Kris Drexler Office Manager Tel: + 1 616 842 7071 x101 Email: drexlerk_falcontool.net
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